{"id":1755,"date":"2025-10-11T09:53:11","date_gmt":"2025-10-11T09:53:11","guid":{"rendered":"https:\/\/www.brogenmotors.com\/?p=1755"},"modified":"2026-04-27T03:05:20","modified_gmt":"2026-04-27T03:05:20","slug":"sistema-de-doble-motor-de-horquilla-refrigerado-por-aceite-para-cargadoras-electricas","status":"publish","type":"post","link":"https:\/\/www.brogenmotors.com\/es\/oil-cooled-hairpin-dual-motor-system-for-electric-loaders\/","title":{"rendered":"Sistema de motor doble de horquilla refrigerado por aceite Brogen para cargadoras el\u00e9ctricas de 5-6 toneladas"},"content":{"rendered":"

Brogen lanza oficialmente su sistema de motor doble de alta velocidad refrigerado por aceite y dise\u00f1ado espec\u00edficamente para cargadoras el\u00e9ctricas de 5-6 toneladas. <\/mark>Proporcionar un 560 kW<\/mark> de potencia con una eficiencia m\u00e1xima que alcanza 97.37%<\/mark> y un dise\u00f1o vida \u00fatil superior a un mill\u00f3n de kil\u00f3metros<\/mark>, Este sistema ofrece a los fabricantes de equipos originales, a las flotas de maquinaria de construcci\u00f3n y a los talleres de transformaci\u00f3n una soluci\u00f3n energ\u00e9tica que combina una alta fiabilidad de seguridad con una excelente rentabilidad.<\/p>\n\n\n\n

Las cargadoras de 5-6 toneladas son maquinaria de construcci\u00f3n esencial para el transporte minero y la manipulaci\u00f3n en obras de construcci\u00f3n. Al operar en entornos exigentes con cargas de trabajo de alta intensidad, estas m\u00e1quinas requieren una cadena cinem\u00e1tica el\u00e9ctrica eficiente, fiable y duradera. <\/p>\n\n\n\n

Caracter\u00edsticas t\u00e9cnicas principales del sistema de motor doble de horquilla refrigerado por aceite de Brogen<\/h2>\n\n\n\n

Brogen presenta el primer sistema de motor doble del sector con tecnolog\u00eda de horquilla de diez capas refrigerada por aceite. Dise\u00f1ado para veh\u00edculos comerciales y maquinaria de construcci\u00f3n de nueva energ\u00eda, resuelve problemas clave de las cargadoras el\u00e9ctricas tradicionales: falta de potencia, sobrecalentamiento y corta vida \u00fatil.<\/p>\n\n\n\n

A diferencia de los motores de horquilla comunes refrigerados por aire o de una sola capa, este sistema ofrece un salto en el rendimiento gracias a tres importantes innovaciones tecnol\u00f3gicas.<\/p>\n\n\n\n

<\/p>\n\n\n\n

Bobinado de alambre plano con horquilla de diez capas<\/h3>\n\n\n\n

El dise\u00f1o de bobinado de alambre plano Hairpin aumenta la densidad del conductor en 40% en comparaci\u00f3n con los alambres redondos tradicionales, logrando un \u00edndice de llenado de las ranuras del motor superior a 75% y reduciendo significativamente las p\u00e9rdidas de cobre. La estructura apilada de diez capas optimiza a\u00fan m\u00e1s la trayectoria electromagn\u00e9tica, lo que permite una eficiencia m\u00e1xima del motor de 97,37%. M\u00e1s de 90% del rango de funcionamiento mantiene la eficiencia por encima de 90%. <\/mark>(la media del sector es de aproximadamente 85%). Tanto si realiza operaciones de elevaci\u00f3n a plena carga como de ascenso de pendientes, el motor mantiene un bajo consumo de energ\u00eda.<\/p>\n\n\n\n

<\/p>\n\n\n\n

Refrigeraci\u00f3n activa por aceite<\/h3>\n\n\n\n

Integra de forma innovadora un sistema activo de circulaci\u00f3n de aceite refrigerante que entra en contacto directo con los bobinados del motor y el n\u00facleo del rotor. As\u00ed se consigue una eficacia de disipaci\u00f3n del calor 50% superior a la de la refrigeraci\u00f3n l\u00edquida tradicional<\/mark>, manteniendo eficazmente la temperatura de funcionamiento del motor por debajo de 80\u00b0C. Al mismo tiempo, el sistema de refrigeraci\u00f3n por aceite a\u00edsla la humedad y el polvo del aire, reduciendo significativamente el riesgo de condensaci\u00f3n interna del motor. Esto prolonga la vida \u00fatil del sistema a un mill\u00f3n de kil\u00f3metros \/ 100.000 horas.<\/mark>.<\/p>\n\n\n\n

<\/p>\n\n\n\n

Transmisi\u00f3n reductora de una etapa<\/h3>\n\n\n\n

Eliminaci\u00f3n de las transmisiones de dos velocidades habituales en el mercado, Adopta una estructura de reducci\u00f3n de eje paralelo de una sola etapa personalizada con una relaci\u00f3n de engranaje de 3,926. Esto se ajusta perfectamente a los requisitos de velocidad de funcionamiento de las cargadoras de 5-6 toneladas.<\/mark> Este dise\u00f1o de una sola etapa reduce las piezas m\u00f3viles en 70%, disminuye los \u00edndices de aver\u00eda en 60% y elimina los costes de mantenimiento de los mecanismos de cambio, lo que ahorra a las flotas de construcci\u00f3n importantes gastos anuales en reparaciones. La estructura aerodin\u00e1mica tambi\u00e9n reduce el peso del sistema en 15%, disminuyendo a\u00fan m\u00e1s el consumo total de energ\u00eda de la cargadora en 8%-10%.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Liberar el poder para superar los retos de todas las condiciones<\/h2>\n\n\n\n

En las cargadoras el\u00e9ctricas de 5-6 toneladas, los par\u00e1metros de potencia determinan directamente la eficacia operativa y la adaptabilidad. El sistema de doble motor de Brogen ofrece un rendimiento de \u201calta potencia, alto par y alta velocidad\u201d para cubrir todos los escenarios, desde aplicaciones de miner\u00eda de alta resistencia hasta movimiento de tierras en infraestructuras y manipulaci\u00f3n portuaria. Los par\u00e1metros espec\u00edficos son los siguientes<\/p>\n\n\n\n

Par\u00e1metros del sistema<\/td>potencia del sistema<\/td>420\/560 kW<\/td><\/tr>
<\/td>par del sistema<\/td>2630\/6440 Nm<\/td><\/tr>
<\/td>velocidad del sistema<\/td>1528\/3180 rpm<\/td><\/tr>
Par\u00e1metros del motor<\/td>potencia del motor<\/td>210\/280 kW<\/td><\/tr>
<\/td>par motor<\/td>335\/820 Nm<\/td><\/tr>
<\/td>velocidad del motor<\/td>6000\/12500 rpm<\/td><\/tr>
<\/td>tensi\u00f3n nominal del motor<\/td>618 VDC<\/td><\/tr>
Controlador del motor<\/td>IGBT<\/td>800<\/td><\/tr>
Reductor simple<\/td>relaci\u00f3n de transmisi\u00f3n<\/td>3.926<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Nuestros valores<\/h2>\n\n\n\n

Para fabricantes de autom\u00f3viles<\/h3>\n\n\n\n

Reduce los ciclos de I+D entre 3 y 6 meses; admite puntos de montaje personalizados e interfaces de l\u00edneas de refrigeraci\u00f3n sin necesidad de realizar grandes modificaciones en el chasis.<\/p>\n\n\n\n

Para flotas de construcci\u00f3n<\/h3>\n\n\n\n

El reequipamiento no requiere desmontaje estructural; la electrificaci\u00f3n reduce significativamente el consumo de energ\u00eda y los costes de funcionamiento.<\/p>\n\n\n\n

Para equipos de conversi\u00f3n de veh\u00edculos comerciales<\/h3>\n\n\n\n

La completa formaci\u00f3n t\u00e9cnica y la orientaci\u00f3n de los ingenieros garantizan un r\u00e1pido dominio de los aspectos esenciales de la conversi\u00f3n; la s\u00f3lida asistencia posventa minimiza los riesgos de mantenimiento.<\/p>\n\n\n\n

Elegir Brogen significa elegir un futuro el\u00e9ctrico definido por \u201cEficiencia, Fiabilidad y Econom\u00eda\u201d.\u201d<\/mark><\/p>\n\n\n\n

<\/p>\n\n\n\n

\n\n\n\n

Contacto Brogen - Proveedor l\u00edder de soluciones EV para veh\u00edculos comerciales<\/h2>\n\n\n\n

En Brogen, estamos especializados en el desarrollo y la producci\u00f3n de sistemas de tren motriz electr\u00f3nico de alto rendimiento y sistemas de bater\u00edas para veh\u00edculos comerciales. P\u00f3ngase en contacto con nuestros expertos en inquiry@brogenmotors.com<\/a><\/em>. <\/p>\n\n\n\n

Para conocer las \u00faltimas noticias, consulte Linkedin de Brogen<\/a>. Para ver m\u00e1s v\u00eddeos, haga clic en Youtube de Brogen<\/a>. M\u00e1s informaci\u00f3n sobre Brogen soluciones ev para veh\u00edculos comerciales<\/a>.<\/p>","protected":false},"excerpt":{"rendered":"

Brogen lanza oficialmente su sistema de motor doble de alta velocidad refrigerado por aceite y dise\u00f1ado espec\u00edficamente para cargadoras el\u00e9ctricas de 5-6 toneladas.<\/p>","protected":false},"author":2,"featured_media":3799,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"rs_blank_template":"","rs_page_bg_color":"","slide_template_v7":"","footnotes":""},"categories":[115,116],"tags":[],"class_list":["post-1755","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-our-projects"],"yoast_head":"\nOil-Cooled Hairpin Dual Motor System for Electric Loaders<\/title>\n<meta name=\"description\" content=\"Explore oil-cooled hairpin dual motor system for electric loaders, delivering high efficiency, strong torque, and advanced thermal management.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" 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