Gasoline Range Extender 20kW BG-RES-20G

  • 20 kW continuous auxiliary power
  • EU-V compliant 3-cylinder engine
  • Compact and lightweight package
  • Dual operating control modes
  • Optimized thermal and noise management
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The Gasoline Range Extender 20kW steps up the power output to meet the demands of light commercial electric vehicles, small electric buses, and urban transit platforms requiring a dependable auxiliary power source. Delivering 20 kW at 480 Vdc through a 3-cylinder 0.8L EU-V compliant gasoline engine, this system provides a meaningful range extension for battery electric vehicles operating on longer duty cycles or in hilly terrain where energy consumption is higher.

Weighing just 130 kg at L678 × W465 × H575 mm, this unit is engineered for space-efficient installation in vehicle platforms where payload and floor space are at a premium. The dual output control modes — constant voltage and constant power with load following — adapt intelligently to varying drive cycles, ensuring optimal energy delivery whether the vehicle is idling, climbing grades, or cruising at highway speed. The system’s integrated thermal management and three-speed noise management keep NVH levels within acceptable limits for passenger-carrying applications.

For fleet operators requiring diesel fuel capability at this power level, the Turbo Diesel Range Extender 20kW delivers comparable output with superior fuel efficiency at 0.30 L/kW·h. For larger buses or heavier commercial vehicle platforms, the Gasoline Range Extender 35–45kW offers higher output options within the same product family.

Anahtar Parametreler

Rated Power / Voltage20 kW / 480 Vdc
Gerilim Aralığı300 ~ 750 Vdc
Max Current200 A dc
Fuel Consumption0.40 L/kW·h (Gasoline)
Dimensions (mm)L678 × W465 × H575
Ağırlık130 kg

Find Your Range Extender in 3 Steps

Step 1 of 3
What type of vehicle are you powering?
Light commercial vehicle
Bus & coach
Heavy truck & tractor
Specialty & municipal
A Structured Engineering Process for Successful EV Projects

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SSS

SSS

How does the range extender work with the vehicle battery?

The system continuously monitors battery status and vehicle power demand. When required, the engine-driven generator automatically produces electricity and operates in constant-voltage or load-following mode to maintain battery performance and extend driving range.

Can the range extender be integrated with different battery voltages?

Yes. DSM range extender systems support a wide DC voltage range, typically from 144V to 750V depending on the model. This allows compatibility with various electric vehicle architectures and battery pack configurations.

What communication protocols are supported?

All systems support CAN 2.0 communication for integration with vehicle control units (VCU), battery management systems (BMS), and other onboard controllers. Protocol customization can also be supported for specific OEM requirements.

Can you develop a battery system based on my specific requirements?

Yes. We follow a process of requirement analysis, feasibility evaluation, engineering coordination, proposal & quotation, and project development. We work closely with your engineering team to ensure the solution meets your specifications.

Which vehicles are suitable for these range extender systems?

Range extenders are widely used in electric buses, light commercial vehicles, municipal vehicles, specialty equipment, utility vehicles, and heavy-duty trucks that require extended operating range without increasing battery capacity.

What are the advantages of the integrated 5-in-1 design?

The 5-in-1 architecture combines the engine, generator, ECU, GCU, RCU, and wiring harnesses into a compact package. This simplifies vehicle integration, reduces installation time, saves space, and improves overall system reliability.

Can the system operate in extreme temperatures?

Yes. Depending on the model, DSM range extenders can support cold starts down to -40°C and reliable operation in high-temperature environments. Integrated thermal management ensures stable performance across demanding operating conditions.

Does the system include battery protection functions?

Yes. The controller automatically adjusts operating modes when battery SOC becomes critically low or battery temperature falls outside recommended ranges, helping protect battery health and extend overall battery service life.

Is remote diagnostics available?

Yes. Selected models support GPRS-based remote monitoring, calibration, and diagnostics. Fleet operators can access operating data, monitor system status, and troubleshoot issues remotely to reduce maintenance costs and downtime.

How do I choose the right range extender power rating?

The ideal power rating depends on vehicle weight, battery capacity, duty cycle, and operating conditions. Smaller vehicles typically use 10–20 kW systems, while buses and heavy-duty applications often require 35–75 kW configurations.

What fuel options are available?

DSM offers both gasoline and diesel range extender systems. Gasoline models are suitable where fuel availability and emissions requirements are priorities, while diesel models generally provide higher fuel efficiency and lower operating costs.

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