Diesel Range Extender 15kW BG-RES-15D

  • Industry-leading 0.31 L/kWh fuel efficiency
  • Reliable cold start down to -40°C
  • 15 kW output with wide voltage compatibility
  • Integrated 5-in-1 system design
  • Advanced battery protection logic
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The Diesel Range Extender 15kW is the most fuel-efficient unit in the compact category, achieving an industry-leading diesel consumption of just 0.31 L/kW·h. Powered by an EU-IV compliant in-line 3-cylinder 1.2L diesel engine, this system is engineered for light commercial EVs and specialty vehicles that require dependable extended range capability across diverse operating conditions, including extreme cold environments.

With cold-start capability down to -40°C and high ambient tolerance up to 80°C, this is a robust solution for fleets operating in Northern climates, mountainous regions, or industrial settings where temperature extremes are routine. The fully validated thermal management system for both the IC engine and generator, combined with three-speed noise management, ensures smooth, quiet operation in urban or residential delivery applications.

The 5-in-1 modular design — encompassing IC engine, ECU, generator, GCU, and RCU — enables streamlined EV integration, while CAN 2.0 communication and on-line calibration tools facilitate rapid system commissioning and ongoing fleet management. Power battery protection logic activates load-following mode under low SOC (<5%) or low temperature (<-20°C) conditions, protecting battery health and maximizing total vehicle lifecycle value.

Operators seeking a gasoline alternative in this output class can explore the Gasoline Range Extender 12kW, while those needing greater output for heavier platforms should consider the Turbo Diesel Range Extender 20kW.

Parâmetros principais

Rated Power / Voltage15 kW / 576 Vdc
Faixa de tensão144 ~ 750 Vdc
Max Current200 A dc
Fuel Consumption0.31 L/kW·h (Diesel)
Dimensions (mm)L680 × W442 × H592
Peso189 kg

Find Your Range Extender in 3 Steps

Step 1 of 3
What type of vehicle are you powering?
Light commercial vehicle
Bus & coach
Heavy truck & tractor
Specialty & municipal
A Structured Engineering Process for Successful EV Projects

How We Work

How We Work
Evaluate requirements and feasibility for optimal EV solution

Requirements Analysis

Collaborate to develop technical solutions and specifications

Solution Design

Develop, test, and validate customized EV systems reliably

Development & Production

Deliver worldwide with integration support and technical assistance

Global Delivery

Leading EV Powertrain Solutions Tailored for Commercial Vehicles

Our Solutions

Our Solutions
1

Solução de ônibus elétrico

2

Solução para caminhões elétricos

3

Solução para veículos comerciais leves

4

Solução para veículos fora de estrada

Proven Electrification Solutions Delivered Worldwide

Nossos projetos

Nossos projetos

Perguntas frequentes

Perguntas frequentes

How does the range extender work with the vehicle battery?

The system continuously monitors battery status and vehicle power demand. When required, the engine-driven generator automatically produces electricity and operates in constant-voltage or load-following mode to maintain battery performance and extend driving range.

Can the range extender be integrated with different battery voltages?

Yes. DSM range extender systems support a wide DC voltage range, typically from 144V to 750V depending on the model. This allows compatibility with various electric vehicle architectures and battery pack configurations.

What communication protocols are supported?

All systems support CAN 2.0 communication for integration with vehicle control units (VCU), battery management systems (BMS), and other onboard controllers. Protocol customization can also be supported for specific OEM requirements.

Can you develop a battery system based on my specific requirements?

Yes. We follow a process of requirement analysis, feasibility evaluation, engineering coordination, proposal & quotation, and project development. We work closely with your engineering team to ensure the solution meets your specifications.

Which vehicles are suitable for these range extender systems?

Range extenders are widely used in electric buses, light commercial vehicles, municipal vehicles, specialty equipment, utility vehicles, and heavy-duty trucks that require extended operating range without increasing battery capacity.

What are the advantages of the integrated 5-in-1 design?

The 5-in-1 architecture combines the engine, generator, ECU, GCU, RCU, and wiring harnesses into a compact package. This simplifies vehicle integration, reduces installation time, saves space, and improves overall system reliability.

Can the system operate in extreme temperatures?

Yes. Depending on the model, DSM range extenders can support cold starts down to -40°C and reliable operation in high-temperature environments. Integrated thermal management ensures stable performance across demanding operating conditions.

Does the system include battery protection functions?

Yes. The controller automatically adjusts operating modes when battery SOC becomes critically low or battery temperature falls outside recommended ranges, helping protect battery health and extend overall battery service life.

Is remote diagnostics available?

Yes. Selected models support GPRS-based remote monitoring, calibration, and diagnostics. Fleet operators can access operating data, monitor system status, and troubleshoot issues remotely to reduce maintenance costs and downtime.

How do I choose the right range extender power rating?

The ideal power rating depends on vehicle weight, battery capacity, duty cycle, and operating conditions. Smaller vehicles typically use 10–20 kW systems, while buses and heavy-duty applications often require 35–75 kW configurations.

What fuel options are available?

DSM offers both gasoline and diesel range extender systems. Gasoline models are suitable where fuel availability and emissions requirements are priorities, while diesel models generally provide higher fuel efficiency and lower operating costs.

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