The Heavy-Duty Diesel Range Extender 75kW is a high-power range extender system designed for demanding commercial EV applications, including electric heavy trucks, long-range electric buses, municipal service vehicles, and specialty platforms. It delivers 75 kW rated power and 85 kW peak power at 618 Vdc, providing reliable energy support for heavy-duty vehicles operating throughout the day.
Featuring advanced diesel engine technology, the system achieves fuel consumption as low as 0.25 L/kW·h, delivering excellent efficiency for heavy-duty electrification applications. Multiple engine configurations support different regional emission standards and operating requirements, including commercial and off-road vehicle applications. Cold-start capability down to -25°C ensures stable operation in challenging environments.
The 5-in-1 modular design integrates key power generation components with CAN 2.0 communication and online calibration support, enabling seamless integration into complex vehicle architectures. Battery protection functions and intelligent load-following control help optimize energy management and extend battery system reliability. Optional GPRS remote diagnostics enable fleet monitoring and system management.
For medium-duty applications, Brogen also offers 35 to 45kW gasoline range extender solutions, while compact commercial platforms can reference the 20kW diesel range extender series.
Key Parameters
| 75kW-4F20TC | 75kW-ZG4 | |
| Rated Power / Voltage | 75 kW / 618 Vdc | 75 kW / 618 Vdc |
| Peak Power / Voltage | 85 kW / 618 Vdc | 85 kW / 618 Vdc |
| Voltage Range | 500 ~ 750 Vdc | 500 ~ 750 Vdc |
| Fuel Consumption | 0.25 L/kW·h (Diesel) | 0.28 L/kW·h (Diesel) |
| Dimensions (mm) | L931 × W685 × H785 | L1020 × W593 × H739 |
| Weight | 380 kg | 426 kg |
| Max Current | 200 A dc | 200 A dc |
| Engine Type / Emission | 4Cy, 2.0T Diesel / CN-VI B | 4Cy, 2.8L Diesel / CS-II or CN-IV (NR) |
| Engine Working Temp. | — | Cold-start ≥ -25 °C; Ambient < 80 °C |
| Cooling | Liquid / Liquid | Liquid / Liquid |
| Control Options | Autonomouse / VCU | Autonomouse / VCU |














